Condition Monitoring with DATAEAGLE
Our IoT-Ready-to-use approach
Condition monitoring (CM) for machines and plants offers many industries considerable possibilities for production and quality assurance. More and more sensors collect critical operating data, which can be used to keep machines and plants healthy for longer. A prerequisite, however, is that the sensor data reach the point where a critical assessment can be made quickly and reliably and appropriate measures can be initiated.
In order to enable the customer to implement this quickly, Schildknecht AG follows the IoT-ready-to-use approach: a ready-to-use system for condition monitoring consisting of sensors, gateways and industrial interface and dashboard. The DATAEAGLE CMS is the result. It is suitable for new and existing installations.
Use Cases we solve: Machine monitoring, remote monitoring, industrial condition monitoring, remote maintenance, vibration monitoring and temperature condition monitoring of electrical machines and equipment.
Install the condition monitoring system
Getting a condition monitoring system up and running doesn’t have to be complicated and time consuming. We have designed our system explicitly with ease-of-use and flexibility in mind.
For instance, no integration is needed, and its multi-sensor has magnets for easy installation. Also, to avoid the hassle of installing extra wiring, the system’s gateway uses radio communication to send monitoring data to a cloud portal.
You can mount the multi-sensor directly on the engine or machine. It transmits measurement data via Bluetooth Low Energy to the DATAEAGLE 2730 IoT gateway, which is able to receive data from up to 8 sensors simultaneously. The gateway then pre-processes the data and transfers it via wireless 3G/4G to the cloud, where it is stored and ready to be visualized and analysed via the DATAEAGLE Portal.
The DATAEAGLE Cloud Portal provides a ready-to-use dashboard to get an overview of the data coming in from the sensors. At this point you can analyse the data, with support by Schildknecht’s consultants as needed (free of charge). Depending on the use case, you can set different transmission intervals of the sensor values to the cloud, or you can set alarms for individual sensors.
Video: HOW TO INSTALL THE CONDITION MONITORING SYSTEM
OUR CONDITION MONITORING SYSTEMS AT A GLANCE
DATAEAGLE CMS Cloud
The DATAEAGLE CMS Cloud is optimally suited for condition monitoring of e.g. engines and machines in industrial environments. The goal is to implement Remote Condition Monitoring in terms of Industry 4.0 simply and quickly. The data is therefore available in the Cloud for monitoring
DATAEAGLE CMS Cloud:
- 1 Multisensor for harsh industrial environments (CISS)
- IoT-Gateway (DATAEAGLE 2730) with integrated eSIM card for worldwide use
- Ready-to-use cloud dashboard (DATAEAGLE Portal) with API interface
DATAEAGLE CMS Fieldbus
The DATAEAGLE CMS Fieldbus is optimally suited for local condition monitoring of e.g. motors and machines in industrial environments. The aim is to implement condition monitoring in the sense of Industry 4.0 directly at the process via the controller. The data is therefore available for monitoring via a fieldbus interface
DATAEAGLE CMS Fieldbus:
- 1 Multisensor for harsh industrial environments (CISS)
- Industrial IoT Gateway (DATAEAGLE 2730) with fieldbus
- Pre-installed connection between BLE sensor and the gateway including integration project for the PLC
DATAEAGLE CMS Local Dashbaord
The DATAEAGLE CMS Local Dashboard is optimally suited for condition monitoring of e.g. engines and machines in industrial environments. The aim is to implement condition monitoring in the sense of Industry 4.0 simply, quickly and locally. For monitoring, the data is therefore available via Ethernet in a node-RED dashboard.
DATAEAGLE CMS Local Dashboard:
- 1 Multisensor for harsh industrial environments (CISS)
- Industrial IoT Gateway (DATAEAGLE 2730) with Ethernet
- Ready-to-use Node-RED dashboard with overview of all sensor values
- Sensor integrated to Grafana Dashboard & Data Analysis Interface
DATAEAGLE CMS PRTG Network Monitor
The DATAEAGLE CMS PRTG Network Monitor is ideally suited for condition monitoring of e.g. motors and machines in industrial environments and for retrofitting. The goal is to implement condition monitoring in the sense of Industry 4.0 simply, quickly and locally. For monitoring purposes, the data is therefore available via Ethernet in the PRTG Network Monitor.
DATAEAGLE CMS PRTG Network Monitor:
- 1 multisensor for harsh industrial environments (CISS).
- Industrial IoT gateway (DATAEAGLE 2730) with Modbus
- Ready-to-use dashboard with overview of all sensor values (PRTG license)
- Integration of OT and IT possible
Quick Contact
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Zubair Khan
If you have any questions about our products, please do not hesitate to contact me.